Why Tungsten Carbide valve seats are used in Oil industry?

Tungsten carbide is a compound with equal composition of tungsten and carbon. The compound finds the specific use in various industrial applications owing to its high strength and resistance to rust. There is only few material which can compare strength with tungsten carbide.

Tungsten carbide valve seats are generally used in petroleum industry due to high pressure and high resistance.

Tungsten carbide valve seats are generally used in petroleum industry due to high pressure and high resistance.

Tungsten carbide is frequently used material when it comes to designing pallet and valve seats for oil industry.

• 1. It has high strength.
• 2. Low maintenance requirements.
• 3. It has temperature resistance as well as corrosion resistance.
• 4. It can be molded in to different shape which makes it extremely suitable for creating different shape of tungsten carbide valve seats
• 5. It functions perfectly in oil and petroleum industry

We are the market leader in the production and supply of tungsten carbide valve seats.

Being the market leaders in Production and supply of tungsten carbide products can intend tungsten carbide valve seats and pallet as per the requirements of clients keeping in line with the international standards of surface finish, tolerance, etc.

Weison is a high-tech enterprises who focus its diligence on research development, manufacture, sale and technical service based on tungsten material. As a technology leading enterprises all employee have received professional education and training. Weison equipped with certain top class production of tungsten material. All stage throughout production, sale and service are strict ensuring to meet the requirements of ISO 9001:2008.

Attention to quality management and customer orientation are key features of company strong performance. Weison has provided its customer with solution to the tungsten oriented material problem. These days Weison produced tungsten related product have been supplying to more than 50 countries.

We invite clients to partnering with us and to submit specific requirements for technical advice on tungsten material, production and related matter.

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Tungsten Carbide Composite Rod

Must-know benefits of Tungsten Carbide Composite Rod

Tungsten carbide composite rod and tungsten inserts have been used and respected throughout the Oil drilling, Mining and Construction industry worldwide. Our unique manufacturing process results in the highest quality tungsten carbide composite rod and tungsten inserts available in the market.

Our Tungsten Carbide composite rod is well known in the drilling industry for its quality plus consistency. The tungsten carbide chips are of the utmost steel cutting quality. Particles are crushed, particularly sorted for even grain size distribution as well as treated to make sure finest wetting properties, both during manufacture plus field application. Rigorous quality control and manufacturing procedures make sure repeatability of excellent quality tungsten carbide blend in a strong resilient nickel silver matrix that holds the carbides. Tungsten carbide composite rod has outstanding wear & cutting properties, weld ability plus low fuming during application.

Tungsten Carbide Floppy Rod is an extruded oxy-acetylene rod consisting of cast tungsten carbide (W 799 Coil) or else Spherical Cast Tungsten Carbide and a hard nickel alloy matrix in coil. Both grades have tremendously consistent distribution of tungsten carbide in nickel alloy matrix. Due to the shape along with the hardness of the Tungsten Carbide, a much higher wear resistance is accomplished. W 799 Coil as well as W 799 Coil Plus has exceptional flow and wetting characteristic at low working temperature of around 1050℃. And the authentication rate is twenty to thirty percent higher than with analogous tube metal. Multilayer crack free deposits are probable. The major applications are Hardfacing and rebuilding of oilfield stabilizers plus other oilfield tools where maximum defense is require.

Benefits of Tungsten Carbide Composite Rod

• Extends the life of parts as well as increases competence
• Reduces gear downtime as it keeps equipment longer working
• Efficiency and productivity is augmented
• Lessening of spare parts record
• Resurfaced parts will help to decrease stocks of new parts usually essential for crisis and general replacement
• Fewer expensive base metal can be used
• Overall cost are reduced
• More abrasion resistant than Chromium Carbide
• Provides three hundred percent to eight hundred percent wear life compared to typical hardfacing rods
• Easy to apply

Weison Advanced Materials provides a diversity of Hardfacing alloys to meet your specific requirements and also provide Tungsten carbide Hardfacing welding rod create products that ensure maximum protection of your equipment in virtually any environment.

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Grinding Tungsten Carbide

Grinding Tungsten Carbide Media and its application

Tungsten carbide grinding media balls are the premier density media material for milling as well as crushing applications.

• Available as sintered rough balls (balls with bands)
• Semi-precision ball (round balls)
• High-precision balls (polished balls)

Costs vary with plumpness, coarseness and size. Grinding Tungsten Carbide balls owns exceptional performance in wear-resistance and resistance to acid along with alkali. High hardness can meet the most preponderance of metal powder crushing along with refining.

They are broadly applied in the fields of:

• Metallurgy
• Ceramics
• Electronics
• Light Industry
• Paint, Medicine
• Geology
• Chemical Engineering

As a professional plus experienced tungsten carbide manufacturer fanatical to the development and application of grinding tools for milling and crushing industry, Miller is exclusively situated to assist you recognize and source the accurate grinding media for your size reduction equipment.

Grinding Tungsten Carbide media is however an ideal fit, considering the demand for a material which has superior strength, resistance to abrasion as well as corrosion. Tungsten carbide balls are accessible in diverse sizes depending on the grinding requirements.

Grinding balls of diameters from 0.4mm to 20mm available to meet all kinds of requirements of planetary ball mills! High hardness, can meet preponderance of metal powder crushing along with refining.

Within the grinding and milling industrial applications, the need to homogenize resilient products using stronger materials is immense. While steel has been traditionally used, it comes with its own drawbacks. Tungsten carbide is twice the density of stainless steel. Thus, for samples which are very flexible, tungsten carbide grinding balls are a superior option to stainless steel balls. Meanwhile, tungsten carbide media shows a lower rate of wear than the steel.

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Tungsten carbide sleeve

Applications of Tungsten Carbide Sleeve

Robust, industrial steel, carbide is utilized to make parts in a diversity of machining applications. Also known as tungsten carbide, this indispensable element contains equal parts tungsten as well as carbon atoms, making it one of the strongest metals on Earth. For this reason, carbide is frequently applied to bushings, dies, gages as well as other machining parts. Discover the advantages that carbide bushings have to provide below, and then us to see what we can do for you.

Carbide sleeves are resistant to wear

Tungsten carbide sleeve is known for its high melting point as well as durability. It鈥檚 also defiant to corrosion, which is perfect for industrial as well as manufacturing use. Likewise, bushings made from carbide provide an outstanding shelf life. That means you will spend less time switching out worn-down bushings, as well as more time getting the work done.

Application of tungsten carbide sleeve

Tungsten carbide sleeve bushing applications is extensively, which is a device to defend significant components. In actual working, it has a great relationship between the rule as well as application environment.

Valve applications as sealing parts :bushings be installed in the valve stem cap ensnare, in order to diminish the valve leakage, for sealing; bearing applications as defending parts: the utilize of bush to decrease wear between the bearing as well as the shaft seat, evade the gap between the shaft and the hole increases and so on.

Tungsten carbide bushing production as well as processing of high-strength, can endure prolonged load, with high chemical constancy, alkali, alcohol, hydrocarbons, acid, oil, detergent, water (sea water), as well as has no smell , non-toxic, tasteless, non-rust characteristics, its extensively used in petrochemical industry for Submerged Oil Pump, slurry pump, water pump, Centrifugal Pump, etc.

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Tungsten Carbide Ball

How Tungsten Carbide Ball is made and its applications?

Tungsten carbide ball, also known as cemented ball, is made up of WC and binder phase Co; they are sintered into blanks after pressing. Sintered blank mostly have band like satellite, we will make precision machining for high-ground as per customer diverse requirement.

Tungsten Carbide ball is used in a diversity of applications where severe hardness and wear resistance is requisite. Tungsten Carbide has emerged as a greater substitute to steel in plentiful applications where severe conditions occur, such as high abrasion, corrosion as well as high temperatures.

Tungsten carbide ball is also widely used in precision hardware, valves, molds, and bearings, die castings, punching holes, fishing gear, counterweighs etc . The hardness of the tungsten carbide ball is higher than 86 ~ 93HPA, equivalent to 69 ~ 81HRC, the wear resistance of tungsten carbide balls is dozens of times that of ordinary steel balls. Some of the features of tungsten carbide balls are as follows:

• .  Tungsten carbide balls offer high hardness
• .  They are wear resistance
• .  Rusty free and anti-bending features
• .  They are available for replacement of steel balls in any working conditions
• .  They are generated with grade YG6 with hardness as HRA91.0 and density at 14.9g/cm3

Processing the Ball Blank

The Tungsten carbide powder along with powdered cobalt metal is mechanically mixed to form a uniform amalgamation. To this combination is added a polymer or else wax that acts as a mechanical binder in the pre-sintered phase. A cautiously measured volume of this combined powder is compressed by a twofold acting press to form the tungsten carbide ball blank, or pre-form. The binder is detached by placing the preformed parts in a vacuum chamber as well as raising the temperature. The binder out gasses and is trapped downstream as a liquid. Next, the combined tungsten carbide and cobalt pre-forms are sintered or else compounded into a solid mass by heating them to a elevated temperature in a vacuum or hydrogen atmosphere heater.

High hardness as well as dimensional solidity of Tungsten Carbide Balls makes them ideal choice for precision hydraulic valves, high-loading bearings, ball screws, linear bearing in sideways, gauging and checking instruments, as well as meters. If you are looking for the finest quality tungsten carbide balls, consider buying from Weison Advanced Materials.

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Tungsten Carbide Nozzle

Tungsten Carbide Nozzle ?It Features and benefits

Weison Advanced Materials supply a varied range of industries with solid Tungsten Carbide Nozzle or composite Tungsten Carbide and Steel spraying components.

In applications from water jet cutting, ceramic finishing, to paint spraying, tungsten carbide nozzle offers vast benefits over other materials. Not only with greater Wear resistance but, also with thermal steadiness as well as potential anti-corrosive properties! Our production fine finishing also contributes to comprehensive life.

We will work with your design teams from concepts through to full comprehensive drawings or else simply replicate replacement parts to expand components suitable for your submission. We relish the occasion to work alongside you and initiate you to new materials as well as production techniques which could help you recover productivity as well as efficiency.

Our after sales support is, we consider second to none and we support post sale meetings as well as discussion on how we can further increase our products quality or our service to offer even greater benefits in the future.

Advanced Engineering and Surface Preparation

To make sure optimal bonding between a coating medium and the surface of a gear box casing, shot blasting is used to adapt the surface topography of the base metal as well as augment good bonding is accomplished. The problems of shot blasting are well-documented, however. Gradual degradation of shot blast nozzles represents an ongoing maintenance concern, predominantly when using highly coarse particles like aluminum oxide. These tremendously fine and hard-wearing micro particles can scrape the extrusion component of the shot blaster, causing eventual component failure.

Advanced engineering of materials for wear applications has yielded a range of mechanically-stable ceramics capable of resisting the regular abrasion of highly-pressurized alumina particles. Tungsten carbide nozzle is one of the most established materials for advanced engineering of shot blast nozzles, but International Weison Advanced Materials has demonstrated the superiority Tungsten products for wear applications.

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Tungsten Caribde Sleeve

Understanding Tungsten Carbide Sleeve Global Tungstens

With its many tungsten carbide products, added with the right materials, excellent performance and fruitful wear resistance, the tungsten carbide sleeve is a high machining accuracy that is keeping operation precision.

Along with that, the lifetime of rolling axletree, Global Tungsten can control the quality and have developed a higher reputation in the industry.

Also, the company produces many OEM carbide sleeves for its global clients

What is Tungsten Carbide Sleeve application?

Tungsten Carbide Sleeves are usually used in the water pump, oil pump, and other pumps, used primarily for high-pressure or corrosion resistance pumps, flow restrictors, servo seat.

On the other hand, the sleeves are broadly used as seal faces with the resistant-wearing, high fractural strength, high thermal conductivity, small heat expansion along with being co-efficient.

Still, after all this, it remains the best material that can be used to resist heat and fracture in all hard face materials.

What are the benefits of Tungsten Carbide Sleeves?

1.Full-set quality control
2.Strict quality control
3.Tight tolerances
4.Technology support
5.As international standard
6.High-quality as well as prompt delivery

It is important for us to note that the tungsten carbide sleeve comes in different cobalt binder grades, density, hardness, and more.

Global Tungsten is specialized in manufacturing tungsten products along with the carbide products for decades

Some other products manufactured are carbide balls, carbide burrs, carbide inserts, carbide plates, etc.If you want to know more about our services, then, make sure to visit https://www.globaltungstens.com/tungsten-carbide/tungsten-carbide-sleeves-in-the-oil-industry.php
now!

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Hardfacing Welding Rod

Which Hardfacing Welding Rod process is the right for your application?

Hardfacing itself is a welding process that is used to apply a material with increased hardness, ductility, erosion-resistance, and corrosion resistance related to the base or parent material. Also, it is commonly referred to as cladding or hard surfacing.

It is because of hard facing materials, improved properties which are a part service life is prolonged and it can be applied to a new part in order to offer a value-added feature which may also be applied to repair previously deteriorated parts.

Let us look at some of the most popular procedures used to apply hard facing:

1.Flux-cored Arc welding It is a semi-automatic or automatic in some cases, arc welding process which typically requires a continuously-fed tubular electrode containing a flux. It is important to remember that flux is a chemical substance added to the welding environment as a cleaning agent, flowing agent, purifying, and even a combination of all.

2.Open Arc Also known as Gasless welding is a semi-automatic arc welding process that is chosen in field applications because it is quick, easily transportable, and requires no gas connection.

3.Gas Metal Arc welding Sometimes also known as MIG 鈥?metal inert gas welding 鈥?is a semi-automatic welding process in which a consumable wire electrode and a shielding gas are fed through a welding gun. With that, the constant voltage is mostly used with this process.

4.Submerged Arc WeldingThis Hardfacing Welding Rod involves the formation of an arc between a continuously fed wire electrode and a workpiece similar to GMAW. Further, it uses the process of flux to create protective gases and slag to the weld pool. Before welding, a thin layer of flux powder is placed on the workpiece surface itself.

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Tungsten Carbide Hardfacing

Complete Guide to Tungsten Carbide Hardfacing Weison Advanced Materials

Tungsten Carbide Hardfacing overlays are usually proposed to oppose extreme metal-to-earth sliding scraped area. Along with that, the chromium carbide also overlays the client which can anticipate that a 3 will 5-time increase in-service performance.

In order to comprehend the same, it is important to perceive that tungsten carbide particles are hard in contrast with chromium carbide, and by controlling the fragmentary work size of the carbide particles, the enhanced effect and its area protection is also scraped.

Which Tungsten Carbide Hardfacing makes a better choice?

Considering the application knowing that there is a decision of both the matrix wire and the molecule work size tungsten carbide, the selection can overshadow as to what to utilize and where to do so. It is for this reason, the most ideal approach to take here is to choose a framework wire understanding the ruling condition.

Second things are to pick the molecule work size of tungsten carbide hard facing for the application, while it take a garner a few applications for giving a few exceptions to the choice.

1.Mild Steel Matrix Wire The most used wire is 70S-6 MIG wire in either .045-degree distance across for handheld applications for programmed applications. With that, the development and mining industry, the mellow steel grid wire mix gives the most extreme scraped area protection with the best effect esteem.

2.Alloy Matrix Wire 鈥?Generally, the utilization of an alloy matrix wire is decided for a procedure application while handling screws, penetrating twist drills, blender sharp edges, pounding hammers, and so on. Moreover, it is also used a part of the mix with better work tungsten carbide, which is likely to give the most elevated scraped spot safe hardfacing store.

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Tungsten Catalyst

Tungsten Catalyst an overview Weison Advanced Materials

In recent years, there has been a rising interest in tungsten catalyst due to their properties as well as wide probable applications. This kind of materials displays exclusive acidity that recovers the activity along with selectivity, chemical as well as thermal stability and environmental protection, thus being regarded as a kind of promising catalyst owing to its resourceful application, including the metathesis and isomerization of alkenes.

Introduction to purest Tungsten Catalyst

Pristine tungsten catalyst principally includes tungsten trioxide, tungsten acid, tungsten carbide, etc. Recently, an immense deal of research based on pristine tungsten catalysts was focused on various green catalytic oxidation reactions, which showcased excellent catalytic performance as well as chemical stability.

The tungsten-based catalyst can be applied to the photo catalytic oxidation reaction, particularly tungsten trioxide. Tungsten trioxide, with a band gap between 2.4 along with 2.8鈥唀V, is a observable light response catalyst with constancy in acidic reaction conditions.

The color of tungsten catalyst is bright gray and the appearance of tungsten catalyst is polyhedron granule. Tungsten catalyst is used extensively, not only used as flux in the analysis of carbon and sulfur, also as accelerator in the processing. High purity tungsten particles catalyst is also essential in the analysis of the infrared carbon and sulfur reagents, tungsten particles of the world amounted to tens of tons.

Processing of tungsten catalyst

Pure tungsten granulate as tungsten catalyst is very easy for processing because it is quite pliant and can contain small amounts of oxygen and carbon. Since the properties of pure tungsten granule allow the use of purest tungsten for great purposes. The purity of tungsten particle can reach 99.90% or 99.95% min. However, 99.90% of purity is not enough for materials. Thus, carbon - not more than 0.001% and sulfur - not more than 0.0005% are used to achieve better stability. Clean and pure tungsten granule is much needed to play a good role of catalyst in the material production. So, in between 99.95% to 99.99% of purity is important to use during material production and amplify its applications such as carbon sulfur analysis , induction accelerator , radiation shielding filler and so forth.

We at Weison Advanced Materials aim to provide a complete description of the recent advances in the field of tungsten-containing heterogeneous catalyst for green catalytic oxidation process. Though significant advances have been accomplished in the development of the tungsten-containing heterogeneous catalyst in green catalytic oxidation procedure, there is rarely relevant review focusing on the aspect. Hence, this is our main driving force to give to the fundamental exemplifications in this field.

Choosing the Right Tungsten Carbide Ball Material for Aggressive Environments

Tungsten carbide is a homogenous mixture of tungsten carbide grains in a binder matrix, with cobalt being the most commonly used binder matrix. The tungsten carbide grains are fused into a solid matrix of cobalt metals under extreme heat and pressure in a process called sintering. There are many different grades of tungsten carbide balls available, making it possible to provide carbide balls that are tailored for most any application. In general, a higher percentage of cobalt will provide a tougher but softer grade while a lower percentage of cobalt will provide a harder but less tough grade.

The hardness of tungsten carbide ball is evidenced by the fact that it is commonly used for tools used to cut steel and other materials, and for armor piercing ammunition. Its abrasion resistance and resistance to shock are both excellent. Tungsten carbide balls are also practically inert so it is able to resist corrosion in nearly any environment. But it should be noted that bases with a pH below 4 have a tendency to attack the binder. Tungsten carbide ball is also one of the most costly ball materials.

Naturally, tungsten carbide balls are used in applications where extreme hardness and wear resistance are required. Tungsten carbide balls are used in heavy machinery applications because of their wear resistance and strength. They are frequently used in the down-hole tool industry for hard banding, which refers to covering the outer surface of the lower portion of a tool with a wear material to enhance its life. Other common applications for tungsten carbide balls include ball screws, bearings, valves, flow meters, pivots, detents and tips.

For example, tungsten carbide balls are often used as tips for ballpoint pens and instruments used to test the hardness of materials.

How Tungsten Carbide Balls are Manufactured?

Summarized Manufacturing Process of Tungsten Carbide Ball:

• - Pulverizing as formula
• - Mixing
• - Satin extrude
• - Granulating
• - Pressing
• - Molding
• - Vacuum Sintering
• - Rough Grinding
• - Fine grinding
• - Clean
• - Polish as per the client preferences
• - Inspection
• - Packing and warehousing

Features of Tungsten Carbide Balls

Tungsten carbide ball feature high hardness, wear resistance, rust free and anti bending. They can directly replace any application of steel ball. Usually, tungsten carbide balls are produced with a grade YG6 and with a hardness of HRA91.0 and density at 14.9g/cm3.

Generic Applications of Tungsten Carbide Balls

ITungsten carbide balls are widely used in many industrial applications such as precision bearings, instruments, meters, pend production, spraying machines, water pumps, machinery accessories, sealing valves, brake pumps, oil deposits, hydrochloric acid laboratory, hardness testers, fishing weights, weighting blocks, ornaments and precision machining.

Tungsten Carbide Ball Composition

Tungsten carbide balls are mainly composited with micron class carbide article powders such as WC, TiC with high hardness, and refractory performances, and binders phase like Co, Ni, or Mo, by means of sintering in vacuum or hydrogen reduction furnace. Now the common grades to produce tungsten carbide ball are YG, YN, YT and YW.

At WEISON, we have diversified diameters of tungsten carbide ball molds for a variety of sizes. According to vacuum furnace integrated and isostatic pressing, tungsten carbide ball performance has been largely strengthened. Our tungsten carbide balls have excellent quality and come with 100% non-porous. Samples are ready to deliver near you for testing! Don delay and order now!

Need any guidance on buying pure tungsten carbide? Get in touch!

Why Is Tungsten An Effective Shielding Material?

Descriptions offered on certain platforms suggest/mention Tungsten as an ffective shielding material without much explanation. Those dealing with metallurgical explorations have a rudimentary knowledge about the material, but not a lot of them have ample time for explaining the ffectiveness of Tungsten in simpler terms. Nevertheless, we are here to offer a lucid account about the same.

The chemical element Tungsten with an atomic number of 74 is a lesser discussed material. It has an atomic mass of 183 grams per mole and has a high melting point (as close as 3400 Degrees Celsius). Before CFLs and LEDs made an entry into our daily lives, the regular households had the incandescent light bulbs for illumination. These bulbs had the Tungsten filament in it.

Given its high tensile strength and highly malleable properties, it became a top choice for real-world applications, whether it is in the aerospace industry or in the medical industry. It can withstand high temperatures, making it a major preference for X-Ray production requirements. Tungsten efficacy in terms of resisting high temperatures without pitting or bubbling justifies its role as an effective shielding material. Moreover, it an effective heat dissipating metal; one of the best alternatives available in the marketplaces.